The engineer may encounter an unusual soil, especially if working in an area where little is known about the soil. Several years ago, one of the authors attended a preconstruction meeting prior to building an offshore platform on the Northwest Shelf of Australia. A sample of sand was shown, and the results of laboratory testing were presented. The friction angle was consistent with the relative density, and the decision was made to design the piles using available equations even though the sand was calcareous due to the nature of the geologic deposition.
The template was set on the ocean floor, and piles were to be stabbed and driven with the legs of the template as guides (Jewell and Andrews, 1988).
However, after the first open-ended pipe pile was placed into the template, the pile fell suddenly about 100 m and came to rest on a dense stratum. The calcareous grains had crushed under the walls of the pile, and natural cementation in the deposit prevented the calcareous sand from exerting any significant lateral stress against the walls of the pile. A stress-strain curve from the laboratory exhibited severe strain softening. Thus, skin friction was low to nonexistent as a result of the large deformation during installation, and the allowable end bearing on the piles was insufficient to provide adequate safety during the design storm. The result was that special strengthening was designed after an intensive study. The required construction was expensive, complex, and time-consuming.
Very Soft Clay The design of stable foundations must address the presence of soft clay at the construction site. Several of the chapters of this book deals with aspects of soft clay, including identification, strength, deformational characteristics, and design of foundations. Two procedures are noted below.
In addition, the engineer must take special care if an excavation must be made in soft clay. Analytical techniques must be employed to investigate the possibility of sliding that would affect the site and possibly nearby structures as well.
Preloading. If the construction can be delayed for a period of time, the site may be preloaded with a temporary fill. A drainage layer can be placed on the surface of the soft clay, and boring can be used to install vertical drains at appropriate spacing. Analysis can predict the time required for the clay to drain to an appropriate amount, with a consequent increase in shear strength.
Settlement plates can be installed to provide data to confirm the analytical predictions or to allow modification of the predictions.
Load-Bearing Piles. Another method of providing foundations where there is a stratum of very soft clay is to install piles through the clay to a bearing stratum below. Usually piles are driven, causing modification of the properties of the clay. The engineer must be aware that soft clay can settle, subjecting the piles to downdrag. Possible problems related to the buckling of piles in soft clay can be investigated by methods presented in Chapters 12 and 14.
Expansive Clay Expansive clay at a construction site, if not recognized, can sometimes lead to disastrous results. Chapters 2, 3, 6, and 9 will discuss the identification of expansive clay and the design of shallow and deep foundations. Expansive clay increases the cost of the foundation for a low-rise structure, and inadequate foundations are being built in spite of current knowledge and some building codes. Thus, the problem is faced more by homeowners than by the owners of commercial buildings.
Clay expands as it becomes wet and shrinks as it dries. Furthermore, moisture will collect when evaporation is cut off. In addition to swelling of the clay, other important factors are the nature of the foundation, weather, and transmission of moisture through the clay. A foundation on expansive clay may show no distress for perhaps years and then experience severe movement.
On the other hand, one of the authors was asked to visit a site where a church building had cracks in the walls so wide that people in the congregation could see children in a playground. However, a rain had occurred the night before, and when the author arrived, the cracks were virtually closed! Figure 6.2 shows the cracking of a structure on expansive clay.
The severe differential movement of the foundations of homes on expansive clay can sometimes be devastating. In a home belonging to an assistant sports coach at a major university, doors did not close properly, the wallpaper was wrinkled, and the floors were very uneven. A portion of the home was on a slab, and another portion was supported by piers and beams. Repairs could be made, but the expense would be heavy. Later, the coach was divorced, and he moved away.
Some years ago, a nonprofit agency was asked to host a series of seminars on expansive clay. The plan was to encourage potential homeowners to look for cracks in the ground, damage to nearby homes, and elementary methods of identifying expansive clay. Geologists, geotechnical engineers, structural engineers, developers, and local officials were to be invited, along with the potential homeowners. The agency declined to host the seminars, perhaps due to fear of being sued by builders or developers who had tracts where expansive clay existed.
In addition to presenting information on identification of expansive clay, this book will give recommendations for the construction of shallow and deep foundations.
Loess In the Mississippi Valley of the United States, in Romania, in Russia, and in many other parts of the world, a soil exists called loess. It was created by the transport by wind over long periods of fine grains ranging in size from about 0.01 to 0.05 mm. Grass or other vegetation grew during the deposition, so loess has a pronounced vertical structure with cementation associated with the vegetation.
Cuts in loess will stand almost vertically to considerable heights, but the soil will collapse under load when saturated. Loess is capable of sustaining a considerable load from a spread footing, but the design of foundations must consider the possibility of saturation. For relatively light structures, loess may be treated to a depth of up to2mbyprewetting, compaction, and/or chemicals. Appropriate drainage is critical. Pile foundations extending through the loess are frequently recommended for major structures.
Figure 6.2 Damage to a masonry structure on expansive clay.
Loose Sand Terzaghi (1951) described the design of foundations for a factory building in Denver, Colorado, where the assumption was made of an allowable bearing value of 2 tons/ ft 2 for the underlying sand. The dead load from the building was 0.9 ton/ ft 2, but when a heavy snowfall increased the loading to 1.4 tons/ ft2, the building experienced settlement of the columns of up to 3.5 in. Tests performed later showed the sand to be loose to very loose and variable both vertically and horizontally.
A serious problem with loose sand is densification due to vibration. Vibration will cause the void ratio to decrease and settlement to occur. Problems have been reported with foundations of pumps at pipelines in South Texas, where unequal settlement occurred after operation for some time.
Pinnacle Limestone and Embedded Boulders Pinnacle limestone, where a deposit of limestone is riddled with solution cavities, and embedded boulders present similar problems. Both kinds of sites are extremely difficult to investigate by subsurface drilling or probing.
Pinnacle limestone is prevalent in the southeastern United States and elsewhere and is generally known by the geology of the area. Each site poses a different problem, and no straightforward method of determining an appropriate foundation is evident. Drilled shafts are usually recommended, with the depth of the foundation depending on the result of drilling.
A vertical surface exhibiting pinnacle limestone at the site of the foundation for the Bill Emerson Bridge in Missouri is shown in Figure 6.3. The existence of solution cavities is apparent. About 360 boreholes were made at the site of one of the foundations with a surface area of 90 by 120 ft. The subsurface condition was revealed in a three-dimensional plot generated by a computer. The computer depiction allowed slices to be taken through the formation, and a program of grouting was undertaken to eliminate zones of weakness. A foundation of drilled shafts was then executed.
Extraordinary solutions are sometimes required in constructing the foundations when pinnacle limestone exists at the site. At a construction site in Birmingham, Alabama, with dimensions of about 200 by 280 ft, three types of deep foundations were required: drilled shafts for about 40% of the site, micropiles for about 27%, and driven pipe piles for the remaining 33%. One of the micropiles extended to a penetration of 37 ft, and a few feet away another extended to a depth of 129 ft. The driven piles are anticipated to penetrate to a depth of 150 ft. The design created challenges for the engineer and the contractor to ensure that the axial movements of the different types of piles would be within the allowable range for the superstructure.
Embedded boulders create severe difficulties in designing and constructing deep foundations. Boulders in weaker soil occur because of the action of glaciers, or because of uneven weathering, or possibly because of being left in fills in the past. D’Appolonia and Spanovich (1964) describe large settlements of an ore dock because of the different response of supporting piles in settlement under axial load. Some of the 6000 piles rested on boulders and others were founded in hardpan. The authors stated that the boulder-supported piles were more compressible because of the short-term settlement of the soil beneath a boulder, causing load to be transferred to piles founded in hardpan, which then became overloaded.
If boulders are known to exist at a site, the design may call for the use of drilled shafts (bored piles). If the boulders are smaller than the diameter of the drilled hole, ‘‘grab’’ tools can be used to lift the boulders from the excavation and drilling can proceed. If the boulders are larger than the diameter of the drilled hole, special techniques are required. The boulders may consist of soft rock and can be broken by the use of a chopping bit; if they consist of hard rock, the size of the drilled hole may be increased. Sometimes the hard rock of the boulder can be drilled and a steel bolt can be grouted into place to allow the boulder to be lifted by a crane. Extreme care must be used if workmen enter a drilled hole because of the danger that carbon monoxide gas has settled into the excavation from a nearby motorway.
Figure 6.3 Condition of limestone at the site of the Bill Emerson Bridge, Missouri (from Miller, 2003).